QMH Manufacturer's high-quality Vulcanization Press Equipment for Flat Belts is a specialized device designed specifically for the splicing and repair of flat conveyor belts. Capable of repairing damaged holes and vulcanizing belt joints, it is widely utilized in on-site conveyor belt operations across various industries, including metallurgy, chemicals, metal mining, power plants, and ports. This equipment offers numerous advantages, such as a compact footprint, lightweight design, rapid heating capabilities, a high degree of automation, and precise control over both temperature and pressure.
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QMH vulcanization press equipment for flat belt is mainly composed of the following parts:
Upper and lower beams: provide the overall framework of the vulcanizer.
Water pressure plate: used to apply uniform pressure to the belt joint.
Insulation plate: prevent heat from being transferred to the part that does not need to be vulcanized.
Upper and lower heating plates: provide the temperature required for vulcanization.
Tightening bolts: used to fix the upper and lower working plates to ensure stability during the vulcanization process.
Pressure pump: provides pressure for the water pressure plate.
Electric control box: controls the heating, pressurization and timing functions of the vulcanizer.
Electric heating principle: Electric heating is adopted to adjust the temperature of the heating plate through the electric control box.
Pressure transmission: Use a hydraulic device or manual method to pressurize the hydraulic plate through a pressure pump to make the belt joint evenly pressurized.
Vulcanization process: Place the two prepared belt joints of the same model and material flat between the upper and lower working plates of the vulcanizer, and symmetrically tighten the fixing bolts of the upper and lower working plates. Then, use the vulcanizer to heat, pressurize and insulate the belt interface to make the belt joint undergo a vulcanization reaction to form a firm joint.
Small size and light weight: convenient for manual movement and disassembly.
Fast heating and uniform temperature: improve vulcanization efficiency and ensure vulcanization quality.
High degree of automation: adopt PLC programmable controller, which can automatically identify wrong commands and avoid misoperation.
Multiple operation modes: provide manual, automatic and electric operation modes to meet different needs.
Precise pressure and temperature control: ensure that the pressure and temperature during the vulcanization process reach the optimal state and improve the strength of the vulcanized joint.
Vulcanization pressure: 1. 5-2. 0MPa.
Vulcanization temperature: 145℃.
Temperature difference of vulcanization plate: ±3℃.
Heating time: 0- 145℃, no more than 50 minutes.
Electric control box output power: 36Kw.
Temperature adjustment range: 0℃- 200℃.
Timing adjustment range: 0 -59 min.
1. Before use, check whether all parts of the vulcanizer are intact to ensure normal function.
2. During the vulcanization process, the pressure and temperature should be strictly controlled to avoid vulcanization failure caused by too high or too low pressure.
3. After the vulcanization is completed, wait for the belt joint to cool naturally to a safe temperature before disassembly and subsequent operations.
4. Maintain and maintain the vulcanizer regularly to ensure its long-term stable operation.
If you have any enquiry about quotation or cooperation, please feel free to email or use the following inquiry form. Our sales representative will contact you within 24 hours.
